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Fork Removal And Replacement

During a recent onsite forklift training session in Surrey, one of the trainees asked about the process of replacing forklift forks. Drawing on my extensive experience, I was able to demonstrate the procedure. However, it is crucial to emphasize that changing forklift forks should only be attempted by individuals who have been properly trained. Forks are heavy and improper handling can result in serious injury.

Forklift forks are a fundamental component of any material handling operation. There may come a time when you need to replace them, perhaps due to discovering cracks, bends, or other damage during a daily pre-trip inspection. Alternatively, you might need to install a longer set of forks to accommodate specific loads.

Here are the basic steps for changing forklift forks, followed by a detailed instructional video for a more comprehensive guide.

  • INSPECT- Before you replace the forks you should carefully and thoroughly inspect all elements of the forks and the carriage of your forklift. If the forks have been damaged there also may be damage to the carriage of your forklift.

 

  • RELEASE- Newer model forklifts have quick change forks and are pretty easy to change. Older model forklifts use a standard hook system with a top and bottom locking mechanism. You want to release the forks in accordance with the manufacturers specifications. potential risk or hazard can occur if failed to do so. Once forks have been removed you should immediately mark them damaged so they are not put to future use.

 

  • PLACEMENT- To install the new set of forks you have to reverse the actions you did when releasing them, and again you must do so in accordance with the manufacturers instructions. Once the new forks have been installed always make sure they are secured properly and locked before using them.

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